All industrialists want their industrial machines to work with efficiency and last long. Even with filter carts, contamination will get to your appliance, whether in a secure environment or an open area.
And if you are operating heavy machines, contamination is inevitable against your hydraulic fluids—something you are probably aware of if you have used hydraulic power units or other hydraulic gear for very long.
So you will need some kind of solution to fix the impurity issue because more contamination means more wearing and tearing on the equipment.
Therefore, this article will explain all you need to know about what is the rule of the seven? How will it impact your oil filtration system and machine performance? And more about the proper usage of oil filters.
First, you must understand that off-line filtration systems or portable filter carts both play a huge role in controlling contamination. Yet, you must have either one of them to be installed correctly into the hydraulic system.
Filtration systems don't interfere with the process of the equipment. But they keep the oil clean throughout the process, as it is an off-line filtration method. However, in the portable filter cart, the method is different. The oil will be flushed periodically with a portable rig to get filtered and then put back into the machine.
So you need to find the best industrial oil filtration systems company that provides a large list of filtration products. They serve diverse industrial needs and assist with constant contamination control solutions.
Before we explain the rule of the seven, we must highlight how the oil filter cart is used!
In a filter cart, oil is pulled from the hydraulic tank, and filtration starts. After the process is completed, the oil will be returned to the hydraulic tank. But you need to be aware that the cleanliness of the recently filtered oil is bland; by the bulk volume of unfiltered oil remaining in the tank.
Thus, there must be something that fixes this issue; it is the rule of the seven. The rule of seven is the best method to use for overcoming this dilution effect. It will assist the tank volume in passing through the filter seven times; to achieve the match of single-pass filtration.
For example, if you have a 50-gallon tank and a filter cart that pumps at 5 GPM. The rule of seven recommends running the filter cart for 70 minutes to execute the equivalent of single-pass filtration.
This means (50 gallons multiplied by 7; then divided by 5 GPM = 70 minutes). So if you want to reach the equivalent of two-pass filtration, then your offline filter must be utilized for 140 minutes.
The method of rule of seven is very helpful and benefits machine industries in extending their lifespan. This also means that they will work efficiently and effectively.
Therefore, the rule of seven is one of the most useful ways to maintain your machine. But if you can get the portable-counting equipment, you will not be required to do the rule of seven method manually since the equipment is set up for it.
A portable, particle-counting gear is available that will filter the oil of the hydraulic tank, as long as it takes to achieve the required purity level.
Lastly, we are going to discuss the best way to use oil filters when you need to maintain your machine oil. There is a proper way that will help achieve the right outcomes.
First, you will need to choose the suitable filter type for your industrial machine. You need to pay attention to the code and micron size of the filter. Also, make sure that the filter is fine enough to remove contaminating particles.
Next, you need to place the filter system close to a power source since not all will be ideal for your circumstances. And you must check the flow rate and what features the filter cart will come with.
Because of the flow rate, the cart will come with the pump. This pump will require a certain rate of flow. Also, each filter comes with a variety of features like types of tires, stockings, structures for hose end fittings, sample ports, and more.
Finally, it's advised to ask a professional industrial oil filtration systems supplier to provide you with the right product that suits your machine through their experience in inspection.
Knowing what to maintain in your industrial machine is the best way to prevent them from facing problems. And to do this, you will need a couple of things; the right oil filtration system and an expert oil filtration company to provide you with the right piece.
This will make sure your industrial machine will work effectively for a long period.